August 2004
By Janice Cha
SPECIAL REPORT:
Fizz Factories
New bells and whistles—including multibrand
nozzles and flavor boosters—jump fountain
beverage dispensers from commodity to cool.
Used
to be that the best way to add fun flavors
to fountain beverages was to use costly (and
messy) syrup-filled pump bottles, or maybe
to encourage the ol’ Suicide Drink, where
you fill your cup with equal shots from each
nozzle.
Now
manufacturers of post-mix countertop
fountain beverage dispensers are building
the pizzazz right into the fizz biz. New and
upcoming machines jazz up the customer side
with customizable drinks, multiple brand
choices per nozzle and colorful displays.
Behind the scenes, the updated units cool
beverages more efficiently, carbonate better
and make switching from carbonated to
noncarbonated all the easier.
“So what?” you say. It’s the syrup companies
that supply your restaurants with leased
beverage dispensers, so you’re never really
in the market for new units.
Au contraire. Think about this:
Carbonated soft drinks drive the largest
share of the U.S. beverage business, holding
a steady 28% of the market from 1997 to
2002, according to Beverage Marketing Corp.
Of that, fountain drinks command about
one-fifth of carbonated soft-drink sales.
Which means that tracking new developments
and understanding how these
simple-yet-complicated machines work can
please both customers and your bottom line.
Dosing And Blending And Branding, Oh My!
The name of the game is offering more flavor
choices—more excitement, more fun and
therefore more profit—in the same counter
space or even less. Manufacturers give you
new types of equipment with two options:
adding bonus flavors—such as vanilla, cherry
and lemon—through blending or dosing
buttons, and increasing the number of brands
per nozzle.
Bonus flavors can be delivered in two ways:
blending or dosing. With blending, the extra
flavor flows in a preset ratio as the drink
is dispensed. You put ice in the cup, push a
button for the extra flavor, then push the
button to dispense the main drink. The
blending function is integral to the
dispenser, built in as part of the internal
valve system. The benefits: First, blending
gives you, the operator, better control of
syrup costs because no double or triple
shots of syrup are possible. The fixed ratio
also yields consistent results from pour to
pour, and tends to be faster because
customers or crew members take only one
extra step to create their beverage.
Or if you go with dosing instead, you get
different ways to customize beverages: You
(or your customer) can add the bonus flavor
(or flavors) before or after the beverage is
poured. You can hit the dosing button one or
more times. The dosing buttons are separate
from the valve system, and can be
retrofitted on certain types of machines.
Dosing gives the same “brand excitement” (as
the marketing folks call it) as blending. In
a crew-serve setting, the dosing dispenser
lets operators expand beverage menus and
still control costs. In a customer-serve
setting, operators will tend to see variable
cost points and potentially longer queue
times.
Be it dosing or blending, the bonus flavor
syrups flow from half-size bag-in-box
containers stowed on the same shelves as the
major brands. The ambient lines run directly
to the machine rather than through the cold
plate.
Manufacturers tell us that they’ve a number
of chain restaurants testing the new
technology. One fast-casual chain, though,
is fully committed: Camille’s Sidewalk Café.
This 62-unit chain headquartered in Tulsa,
Okla., has been recommending bonus
flavor-enhanced beverage dispensers to all
its operators for the past year. The reason,
says Michael McCracken, franchise services
v.p. and the first franchisee to test the
power of the flavor booster dispensers, lies
in the numbers.
“A typical Camille’s uses 800 gals. of soft
drink syrup in 12 months. At our unit in
Peoria, Ill., we sold more than 1,100 gals.
within five and half months of opening,”
McCracken says.
About 50% of new Camille’s stores are
installing the flavor-booster dispensers.
The fast-growing company expects to open 75
stores in 2005, and has agreements signed
for 600 store openings over the next five
years. “I’d like to get them all to use the
dispensers because I feel so strongly about
the program,” McCracken asserts.
The new dispensers do require some customer
education—despite three-step directions
printed in large, friendly letters on
machine fronts. McCracken recommends posting
an employee next to the machine for the
first few weeks to help guests navigate new
waters (so to speak) and prevent
backups.
And sampling is encouraged. “We give people
3-oz. sample cups and invite them to try a
cream soda, or a lemon cola,” McCracken
says. Then, presumably, they come back and
buy a full cup.
More Brands, Same Counter Space
The second way to offer more variety in the
same or less space is through machines that
pack in more choices per nozzle—two, three
or four brands, both carbonated and
noncarbonated, to be specific
This means your dispenser could offer up to
16 brands (not including flavor boosters)
from four heads, and occupy about 30” of
countertop—15” less than a traditional
model.
Clever design keeps flavor-carryover in the
shared nozzles to a minimum. Lancer’s
dispenser, for example, blends the syrup
with soda water about an inch below the
nozzle—in mid-air—to prevent flavor overlap.
Cornelius, on the other hand, solves the
issue by having the soda- or plain-water
stream run a bit longer than the syrup, to
rinse any remaining flavor residue.
Apart from the flavor tricks, beverage
dispenser “innards” are getting an upgrade
as well, especially in carbonation.
Fizz Happens
In a conventional setup, the blending of CO2
gas with water is typically done at room
temperature, in the back room near the BIB
containers, pumps and tanks. The thing is,
water at room temps doesn’t absorb as much
CO2 as water at colder temps. Which means
that water carbonated at ambient
temperatures is a lot less fizzy than it
could be.
One manufacturer, Lancer Corp., addresses
this by building a carbonator straight into
the dispenser’s cold plate. (See sidebar on
this page for a cold plate discussion.) The
company says benefits of this built-in
arrangement include fizzier water, lower
installation costs and fewer service calls.
Other companies situate the carbonator
within the ice bin, but not inside the cold
plate.
And
A Word About Service
Beverage dispenser bells and whistles are a
good thing—as long as you have a
knowledgeable service tech in the area who’s
able to fix them. Russ Prickett, president
of the Int’l. Beverage Dispenser Equipment
Association, recommends that you make sure
your service personnel are familiar with the
workings of electronics-dependent machines,
or that the manufacturer or dealer can
provide a service agreement.
SIDEBARS
A Peek Inside: Ice-Cooled Vs.
Compressor-Cooled
These days most post-mix beverage dispensers
fall into two main camps as far as cooling’s
concerned: ice cooled or compressor cooled,
which includes countertop dispensers and the
recirculation systems.
(Recirc setups, favored by high-volume,
multi-outlet operations, can supply multiple
locations with a nonstop stream of chilled
beverages. Since the equipment must be
customized for each installation, and
because a relatively small percentage of
folks use them, they aren’t addressed in
this story.)
Back to the two key types. As the name says,
ice-cooled systems make the ice do double
duty—first to chill soda water and syrup,
and second to chill customers’ beverages.
The workhorse of the ice-cooled dispenser is
the cold plate, a block of cast aluminum
sitting in the ice bin. Serpentine tubes
inside the cold plate chill the carbonated
water and syrups.
Cold plate chillers tend to be less
expensive, as they only involve the
carbonator, cold plate and mixing valves,
and they require fewer service calls. On the
other hand, the setup requires a constant
supply of ice to cover the cold plate.
Compressor-cooled dispensers (a.k.a.
countertop electric dispensers or CEDs)
build an ice bank around an evaporator
submersed in a water bath. The ice bank
chills serpentine tubes carrying the water
and syrups. As drinks are dispensed, the ice
bank is used up and cooling power decreases.
Since recovery time depends on compressor
size, so does peak demand capacity. (By
contrast, ice-cooled units can be manually
filled with ice, removing peak demand
limits.)
CED operating costs tend to be lower than
with cold plate systems, and you get
slightly better carbonation because you’re
mixing the gas into cold water. But because
it’s a more complicated system, compressor
maintenance will cost more over time.
When It Comes To Ice, Size Does Matter
When it comes to getting the right size of
beverage dispenser for your business, you
have to look beyond the brand and flavor
valve count and into some icy depths. Here
are a few points that your local
representative can help you ponder:
First, look at how the ice gets to the
dispenser. If it’s a manual-fill model, make
sure the bin holds enough for service at
peak times, since neither you nor your crew
will want to be manually filling the bin
during the rush hour. And if you have an
attached or stand-alone icemaker, you’ll
need to measure its production capacity vs.
peak time requirements. You should also
think about the noise factor—can the
icemaker’s condensing unit be remotely
located?
Next, look at the machine’s capacity ratings
at realistic operating temperatures. The
higher the incoming water and the ambient
air temperatures, the lower the ice
production.
Then consider the machine’s beverage cooling
style. Integral cold plates are the most
common means of chilling the beverage before
it hits the customer’s cup. They are simple,
nonmechanical and relatively inexpensive,
but they use ice to do the job, decreasing
your dispensable ice capacity. A rule of
thumb is that for every pound of ice
dispensed into cups, a pound of ice will
“burn off” on the cold plate.
Finally, it pays to look at your
competition’s setup. Michael McCracken of
Camille’s Sidewalk Café learned that the
hard way. When the store in Peoria, Ill.,
opened, the flavored beverages proved almost
too popular for the attached 500-lb. ice
machine. “We really used the machine hard,”
he says. Only later did they learn that
their competitors relied on 1,300-lb.
icemakers.
Ice Bites
Who chews ice? According to an informal
survey commissioned by ice machine and drink
dispenser maker Follett Corp., nearly half
the customers who buy soft drinks from
dispensers fall into the ice-chomping
category.
Research firm Roper ASW surveyed roughly 350
customers at two 7-Eleven stores in Austin,
Texas, and two McDonald's restaurants in
Columbus, Ohio, about their tastes in
beverage ice. Researchers discovered that
approximately 40% admitted to chewing ice.
Further questioning revealed that ice biters
preferred nuggets (made of compressed ice)
to cubes, thanks to the better “chewability,”
appearance and slower drink dilution time.
“We’ve never been able to quantify sales
increases driven by this preference,” says
Lois Schneck, marketing director for the
Easton, Pa., manufacturer. “But nearly a
quarter of the people interviewed said they
would drive out of their way for chewable
ice.” Not surprisingly, Follett ice machines
specialize in making the crunchable ice,
called “Chewblets.”
PRODUCT SIDEBARS
Follett
Carb To Noncarb: Presto-Change-O!
Time was that changing a fountain head from
carbonated to noncarbonated to meet changing
customer tastes required a service call. Now
Follett Corp. lets you switch from carb to
noncarb as soon as your BIB container
empties, thanks to QuickCarb technology. The
machine’s four center valves are preplumbed
to accept both carbonated and plain water
lines. You can change each valve
individually from a carbonated to a
noncarbonated flavor just by flipping a
switch located behind the splash panel.
The QuickCarb valves are a standard feature
on Follett’s new low-profile Vision ice and
beverage dispensers. The low profile results
from “hiding” the ice storage bin under the
counter or even in a back room, while the
icemaker resides anywhere within 20 ft. of
the dispenser. The bins can be automatically
or manually refilled—a plus during peak
times when your icemaker may or may not be
able to keep up with demand. Vision beverage
centers come in eight-, 10- or 20-valve
configurations, and with 150- or 300-lb. ice
capacities.
www.follettice.com
Lancer
Flavor Select
Here’s an integrated flavor-blending
dispenser: Lancer Corp.’s Flavor Select
gives you eight to 16 brand positions
plus up to 12 bonus flavors in more than
a hundred possible flavor
combinations—all in a 30” footprint. For
eye-catching display, the backlit
buttons flash a constant mini light
show.
Flavor Select is field configurable, so
you can upgrade the number of brands
and/or carbonation options just by
opening the machine’s front. Air Mix
dispense modules prevent flavor
carryover in the multibrand nozzles by
blending syrup and water in midair.
Lancer is the first to market with the
bonus flavor beverage dispensers. The
San Antonio manufacturer launched Flavor
Select at the October 2002 National
Association of Convenience Stores Show,
entered beta testing in February ’03,
and went into full production in June
’03.
About 10 major restaurant chains are
testing Flavor Select dispensers, but as
of this writing, only Camille’s Sidewalk
Café has officially embraced them. By
year’s end, c-stores such as 7-Eleven,
Circle K and Diamond Shamrock will begin
rolling them out. More to the point,
syrup suppliers are starting to lean
toward equipment that’s
bonus-flavor-capable, says Lancer’s Greg
Montgomery, marketing and business
development v.p.
www.lancercorp.com
IMI Cornelius
FlavorFusion/FlavorBlast
It’d be hard to miss Cornelius’ latest
entry in the beverage dispenser field.
The Flavor-Fusion prototypes, which
blend (rather than dose—see main story)
bonus flavors, practically vibrate in
their neon yellow or orange cladding.
The units, now being field tested in
Illinois and Texas, will be commercially
available in January 2005 in a range of
colors.
FlavorFusion’s slim 30”-wide footprint
is roomy enough to field eight to 16
pushbutton valves, served from four
nozzles. Two additional nozzles each
dispense two to four different flavor
shots. The doser nozzles can be
programmed two ways: as a preset dose
amount or with push-and-hold option. You
can also set a wait interval of up to
two seconds between doses, to slow the
over-enthusiastic flavorer.
Each brand position can accommodate
carbonated or noncarbonated pours. The
machine stores 255 lbs. of dispensable
ice.
The FlavorBlast, another Cornelius
option, is a doser. You can get it
integrated into new Enduro Ice Drink
Dispensers, or you can retrofit it onto
an existing one. You can adjust the
FlavorBlast dispense option by time and
flow rate to tailor its use to customer
or operator needs. Flow control uses
positive shutoff that stops dripping at
the valve.
www.cornelius.com
SerVend/Manitowoc
QSV
This fountain beverage solution is ideal
for smaller-scale operators, or for when
you need to offer carbonated soft drinks
at special events. SerVend’s new QSV
unit is a portable, self-contained unit
with six low-profile nozzle positions
and a built-in 55-lb. ice bin. Below
decks, the cabinet holds everything you
need to serve drinks, including six 21⁄2
- or 3- gal. BIB packages, integrated
carbonation system, pumps and CO2
regulator. The cabinet also comes with a
flex manifold that allows you to easily
switch from carbonated to noncarbonated
beverages. Locking casters make for
better mobility. The system operates on
one water line, one drain and one
electrical outlet.
Also new from SerVend, as of May, is a
countertop tower dispenser. The compact
equipment permits you to add fountain
beverages to limited spaces. Features
include a drop-in dispenser design using
common parts; a “no-tools-needed” drain
pan and splash panel, quickly removed
for installation and service; and a
lighted merchandiser.
www.manitowocbeverage.com
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